Process Design

Clients want both repeatable quality and reduced costs. Process design & optimization is how we deliver both.

Designing for Success

Process design goes hand-in-hand with our DFMA and Manufacturing Transfer expertise, translating our clients’ medical device designs into a complete system for producing repeatable quality and compliance, at scale, with maximum efficiency and minimum cost. Each step — from input sourcing, to assembly automation, in-process testing, and lot tracking — is designed for optimum efficiency and minimum waste. The process is integrated and documented with our customized ERP and Quality Control Management software.

Continuous Improvement

We don’t stop once the first product rolls of the line. By consistently collecting and reviewing production data, we look for every opportunity to improve repeatability and quality while reducing costs. We have integrated Continuous Improvement initiatives into every facet of our organization, built on our Lean Six Sigma and 5S practices.

Top-tier Medical Device contract manufacturers are more than the sum of their workstations and equipment — it’s people, process efficiency and optimization that sets the best apart. From surgical devices to innovative lab equipment to complex single-use devices with integrated electronics, our solution engineers will combine the right resources to design high quality, repeatable production line success.

Supply Chain Optimization

Design Transfer + DFM

Sterling Industries Medical Device R&D + Prototyping

R&D + Prototyping

Process Optimization

Speak with Experts

We have a wealth of experience helping medical device companies witth their manufacturing goals. Let’s talk.